輸入側(cè)由移相變壓器給每個(gè)單元供電,移相變壓器的副邊繞組分為三組,構(gòu)成30脈沖整流方式;這種多級(jí)移相疊加的整流方式可以大大改善網(wǎng)側(cè)的電流波形,使其負(fù)載下的網(wǎng)側(cè)功率因數(shù)接近1。 另外,由于變壓器副邊繞組的獨(dú)立性,使每個(gè)功率單元的主回路相對(duì)獨(dú)立,每個(gè)功率單元等效為一臺(tái)單相低壓變頻器。 輸出側(cè)由每個(gè)單元的U、V輸出端子相互串接成星型接法直接給高壓電機(jī)供電,通過(guò)對(duì)每個(gè)單元的PWM波形進(jìn)行重組,可得到如圖5所示的階梯正弦PWM波形。這種波形正弦度好,dv/dt小,可減少對(duì)電纜和電機(jī)的絕緣損壞,無(wú)須輸出濾波器就可以使輸出電纜長(zhǎng)度很長(zhǎng),電機(jī)不需要降額使用,可直接用于舊設(shè)備的改造;同時(shí),電機(jī)的諧波損耗大大減少,消除了由此引起的機(jī)械振動(dòng),減小了軸承和葉片的機(jī)械應(yīng)力。 當(dāng)某一個(gè)單元出現(xiàn)故障時(shí),通過(guò)使圖3中的軟開(kāi)關(guān)節(jié)點(diǎn)K導(dǎo)通,可將此單元旁路出系統(tǒng)而不影響其他單元的運(yùn)行,變頻器可持續(xù)降額運(yùn)行,可減少很多場(chǎng)合下停機(jī)造成的損失。
負(fù)載類型與節(jié)能關(guān)系 生產(chǎn)機(jī)械是各式各樣,種類繁多的,但負(fù)載類型主要有三類,它們與節(jié)能的關(guān)系見(jiàn)表1。
變頻器運(yùn)行情況 為了充分保證系統(tǒng)的可靠性,為變頻器同時(shí)加裝工頻旁路裝置,變頻器異常時(shí),變頻器停止運(yùn)行,電機(jī)可以直接手動(dòng)切換到工頻下運(yùn)行。工頻旁路由3個(gè)高壓隔離開(kāi)關(guān)K1、K2和K3組成(見(jiàn)圖,其中DL為原有高壓開(kāi)關(guān))。K2不能與K3同時(shí)閉合,在機(jī)械上實(shí)現(xiàn)互鎖。變頻運(yùn)行時(shí),K1和K2閉合,K3斷開(kāi);工頻運(yùn)行時(shí),K3閉合,K1和K2斷開(kāi)。
為了實(shí)現(xiàn)變頻器故障的保護(hù),變頻器對(duì)6KV開(kāi)關(guān)DL進(jìn)行聯(lián)鎖,一旦變頻器故障,變頻器跳開(kāi)DL,工頻旁路時(shí),變頻器允許DL合閘,撤消對(duì)DL的跳閘信號(hào),使電機(jī)能正常通過(guò)DL合閘工頻啟動(dòng)。 變頻調(diào)速系統(tǒng)進(jìn)入水泥生產(chǎn)系統(tǒng)現(xiàn)有的DCS系統(tǒng)。DCS根據(jù)機(jī)組的負(fù)荷情況,按設(shè)定程序?qū)崿F(xiàn)對(duì)排風(fēng)機(jī)電機(jī)轉(zhuǎn)速的自動(dòng)控制。變頻器通過(guò)接收DCS輸出的4-20mA標(biāo)準(zhǔn)信號(hào),自動(dòng)調(diào)節(jié)電動(dòng)機(jī)的轉(zhuǎn)速,實(shí)現(xiàn)的排風(fēng)機(jī)轉(zhuǎn)速控制,從而達(dá)到調(diào)節(jié)風(fēng)量的目的。 在此基礎(chǔ)上,經(jīng)過(guò)一段時(shí)間的積累,可將不同負(fù)荷和溫度下的給定值繪制成曲線,定出安全的上下限,制成循環(huán)水泵調(diào)速專用算法,同時(shí)利用熱工一次測(cè)量元件same order in the four groups together, and connect the collectors of the 16 transistors G1 ~ G16 in the figure respectively. For example, connect the other ends of L1, L17, L33 and L49 together, G1 collector, L2, L18, L34 and L50 together, G2 collector, L3, L19, L35 and L51 together, G3 collector... Connect the other ends of L16, L32 and L48 together, and G16 collector.
The 16 output points S0 ~ S15 of 4514 are respectively connected to the base resistors R1 ~ R16 of transistors G1 ~ G16, while the collector of G1 ~ G16 is connected to one end of four solenoid valve coils. As described above: the collector of G1 is connected to one end of L1, voltage of pin 16 is + 24V, which is added to the base of G01 tube through R01. Since the base of G01 tube is in phase with the emitter potential at this time, G01 tube is cut off, which is equivalent to switching off, so that 24V voltage is disconnected from L1 ~ L16 coils. For example, when Q0 output = 1, make the voltage of pin 1 of 1413 = + 15V and turn on the inverter, that is, the output voltage of pin 16 of 1413 = 0V. The 0V generates enough injection current at