觀察變頻器起動(dòng)的負(fù)荷曲線，可以發(fā)現(xiàn)它啟動(dòng)時(shí)基本沒有沖擊，電流從零開始，僅是隨著轉(zhuǎn)速增加而上升，不管怎樣都不會(huì)超過額定電流。因此凝泵變頻運(yùn)行解決了電機(jī)啟動(dòng)時(shí)的大電流沖擊問題，消除了大啟動(dòng)電流對(duì)電機(jī)、傳動(dòng)系統(tǒng)和主機(jī)的沖擊應(yīng)力，大大降低日常的維護(hù)保養(yǎng)費(fèi)用。
（3）延長(zhǎng)設(shè)備壽命
使用變頻器可使電機(jī)轉(zhuǎn)速變化沿凝泵的加減速特性曲線變化，沒有應(yīng)力負(fù)載作用于軸承上，延長(zhǎng)了軸承的壽命。同時(shí)有關(guān)數(shù)據(jù)說明，機(jī)械壽命與轉(zhuǎn)速的倒數(shù)成正比，降低凝泵轉(zhuǎn)速可成倍地提高凝泵壽命，凝泵使用費(fèi)用自然就降低了。
（4）降低噪音
凝結(jié)泵改用變頻器后，降低水泵轉(zhuǎn)速運(yùn)行的同時(shí)，噪音大幅度地降低，當(dāng)轉(zhuǎn)速降低50%時(shí)，噪音可減少十幾個(gè)絕對(duì)分貝。同時(shí)消除了停車和啟動(dòng)時(shí)的打滑和尖嘯聲，克服了由于調(diào)門線性度不好，調(diào)節(jié)品質(zhì)差，引起管道錘擊和共振，造成給水系統(tǒng)上水管道強(qiáng)烈震動(dòng)的缺陷，凝結(jié)泵變頻運(yùn)行后，噪音、振動(dòng)都大為減少，變化相當(dāng)可觀。
（5）其他許多變頻調(diào)速改造前存在的問題都得到合理的解決。如使用閥門調(diào)節(jié)少了，精度提高了。出口的壓力變小，對(duì)精處理過程的化學(xué)設(shè)備影響小了等等。
總之，大型汽輪發(fā)電機(jī)組凝泵推廣使用變頻調(diào)速器，可以大幅度降低廠用電率，減少發(fā)電成本，提高競(jìng)價(jià)上網(wǎng)的競(jìng)爭(zhēng)能力。
5、我公司變頻調(diào)速裝置的優(yōu)勢(shì)
(1)功率單元電子式旁路
為了保證變頻器和現(xiàn)場(chǎng)設(shè)備的正常運(yùn)行，MLVERT系列高壓變頻器為用戶提供了功率單元電子旁路功能，當(dāng)單元故障時(shí)，IGBT上管導(dǎo)通，使其不影響整個(gè)系統(tǒng)的正常工作，使整個(gè)系統(tǒng)由原來的串聯(lián)可靠性結(jié)構(gòu)變成為并聯(lián)可靠性結(jié)構(gòu)。電子旁路示意圖如下：
功率單元電子式旁路示意圖
功率單元電子式旁路示意圖
圖4 功率單元電子式旁路示意圖
（2）變頻器帶故障運(yùn)行方式
當(dāng)有功率單元故障時(shí)，變頻器可通過線電壓自動(dòng)均衡技術(shù)，輸出最大的功率而不至于跳機(jī)影響生產(chǎn)，用戶可以根據(jù)設(shè)備的報(bào)警自行確定停機(jī)維修時(shí)間。design of this project, we found the logo! Although small, it has complete functions. Like PLC, it can completely replace the logic function of relay, and even realize the functions that ordinary relay is difficult to realize. Its control wiring is simple, which simplifies the production, maintenance and debugging of control system. If it is applied to mass-produced products, it can reduce the workload. It has convenient programming, powerful functions, less support, and the overall performance is more perfect than the original relay control, It is applicable to a wide range of processes, and it is convenient and fast to modify parameters and procedures in the process of use, which is conducive to the realization of standardized design.
Many years ago, when there were few PLC products on the market, we assembled "programmable controller" with electronic components. During this period, I used discrete components, small-scale IC and so on. Although the functions of such things can be realized, the biggest problem is that the reliability is not high.
There is one reason for this. Later, in my
